Lots of software are suitable for mold design, such as UG, Pro/Engineer, AutoCAD, Cimatron, PowerMill Hypermill, Solidworks, WORKNC, Solid Edge, CATIA, etc. For simple molds, CAD software is fast and easy to use; for molds with a messy structure and more curved surfaces, Pro-E, UG, Mastercam, Solidworks are good choices. Pro-E or UG is commonly used in drawings and production. Each software has it...
Die casting (also called pressure die casting) is a special metal casting process. By pouring molten or semi-molten metal into the cavity of the casting machine, the metal liquid is filled into the die-casting mold cavity at high speed under high pressure, and the precision casting method is obtained through cooling and solidification. This process is somewhat similar to injection molding. Most di...
1.To determine the gate location according to the plastic part structure and usage requirements. As long as the structure allows, the nozzle and nozzle head in the fixed mold insert does not interfere with the molding structure, and the gate of the hot runner system can be at any position of the plastic part. The position of the injection gate for conventional plastic injection molding is usually ...
1. The overall layout of the mold is reasonable 2. Parting surface selection 3. Layout of 3 runners, selection of glue inlet 4. ejection device 5. water transport arrangement 6. exhaust options 7. Pay attention to the draft angle when parting the mold, the extraction of inserts, the treatment of the rubbing angle, and the selection of material shrinkage 8. Processing drawings should be detailed, b...
In general, there are 4 kinds of material for manufacturing a die casting mold. They are magnesium alloys, aluminum alloys, copper alloys, and zinc alloys. 1. For magnesium alloys, the commonly used grades are ZnAl4-1, ZnAl4-0.5, and ZnAl4. 2. For aluminum alloys, the commonly used grades are ZL101, ZL102, ZL103, ZL104, ZL105, ZL301, ZL302, and ZL401. 3. For copper alloys, the most commonly used g...
No matter which types of molds, we need to do the maintain regularly. And here are some tips to maintain the die casting molds for your reference. 1) Before operating a new die casting mold, we suggest you do the surface strengthening treatment. 2) You should do the first maintenance when the die casting mold comes to its 5,000 – 10,000 shots. 3) When the die casting mold reaches 30,000 shots, you...
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